diy weber grill cart plans


I’m going to show you how not to make the same mistakes I did.

Isn’t it beautiful? I don’t think it will, but why build when you can overbuild? Hunker down, kids, it’s gonna be a long one. I sprayed on some primer and let it cure. Check out the video above and the first part is exactly how we do that! Below there are different tutorials: how to build a cool smoker of a Weber grill, how to make a table for your Weber grill, how to make a grill cover for the time when you don’t use it and so on. Where: The Home Depot Store #881 Hi. He even put together a super helpful how-to video! The House of Wood is Jen’s creative outlet for all things DIY and design, a place where she documents her adventures in designing and building furniture and tackling home renovation projects. Here are the plans for his grill cart. I used the following pipe pieces: floor flange, nipple, 90º elbow, pipe, and cap. It doesn’t need to be removed, you can slide the paper towel roll right on.

After the finish dried, we added a bottle opener and some feet to lift it off the ground just a bit.

We wanted to make the 2x4s and 4x4s a little bit smaller so we could get rid of a little bit of weight. that didn’t sound right. To drill holes into steel, I used a drill press fitted with a 3/16″ drill bit. We had to send it through a planer quite a few times because the wood was bowed, dirty, and gross from sitting in a garage for ages. Even though I bought the angle irons new, they had some rust spots and a whole lotta grossness on them. Sure, there are bigger and better ones out there, but this one was the right price point and it did the job perfectly well. You’ll want to be aware of where the other screws are placed so you don’t have a hardware collision. I’ll be co-hosting the DIY Workshop at The Home Depot, teaching folks how to build a rolling grill cart this Saturday in Birmingham, Alabama! DIY Outdoor Grill Cart: We always model our projects in SketchUp, and we always get tons of questions about how to make a cut list from the model. It’s a little tricky to scrape around where the clamps are, but you can always sand off the remnants later.

When drilling close to the edge, you always want to pre-drill your holes to avoid splitting the wood. So come on out, bring your friends, and let’s build together!

If you don’t, you may run the risk of burning up or breaking your drill bit. I added an additional board to the underside, in the middle, just in case the butcher block sagged. And it’s still this thick even after planing the crap out of it. But when I built this, I added the caster support boards before the slats, then had one heck of a time getting my drill in there to attach the slats. It was an enormous countertop that they used to bake bread on. Once again, foresight. This left a little bur, or whatever you want to call it, just a little piece down the center, so we brought those back over to the planer to clean it up. weber grill table (via instructables) We all love barbeques, and as the barbeque season is opened, it’s high time that you invited your relatives and friends to enjoy a meal together! We will be assembling one side at a time and then attaching them together. You can also save $20 on SketchUp Pro using our code: … Hope this helps and saves some steps. Don’t ask me how I know. Using a drill press isn’t necessary, it just made it easier to ensure perfectly perpendicular holes. Aug 26, 2017 - Weber Kettle Homemade Cart/Table - The BBQ BRETHREN FORUMS. Build the frames by pre-drilling pilot holes and attaching with 2-1/2″ deck screws. It’s for these reasons that if you do choose to build-in other models the warranty on the grill is voided. I chose these fancy casters because they swivel and lock, but mostly because the wheels matched my USC Trojan theme. They certainly aren’t cheap, but they are pretty dang awesome so I’m happy to have them in my workshop. And what perfect timing, right? We just took off a little bit at a time. Watching this video was super helpful. Yep. REGISTER HERE and let us you know you’re coming! *This post is brought to you by The Home Depot. Oh my goodness, you guys. Jen, what a great build! The grill cart was designed by Ben Uyeda of Homemade Modern, so we’ll be building his version at the workshop. Oh, yes. *This post contains affiliate links. Did you make this project? Birmingham, Alabama If you continue to use this site we will assume that you are happy with it. All Rights Reserved. Now squeeze some glue into the slots as well as along the cut edge and insert the biscuits. *I acknowledge that The Home Depot is partnering with me to participate in this Workshops Program. I’m a builder, not a baker. Your email address will not be published.

The paper towel holder is made out of galvanized pipe pieces. Then I sprayed them down with some brake cleaner. Thank you in advance! The grill cart was designed by Ben Uyeda of Homemade Modern, so we’ll be building his version at the workshop. The Home Depot DIY Workshop: Rolling Grill Cart, The Home Depot DIY Workshop: Father’s Day Bottle Opener Game, The Home Depot DIY Workshop: Father’s Day Football Toss, We’d love to meet you.

(Did she just use ‘butcher block’ as a verb? These will be your three shelves.

About: Hey!

Your butcher blocks turned out AWESOME and you cut those biscuits like a pro. You’re welcome. 3670 Galleria Circle You guys. PRESS ESC TO CANCEL, © 2010 - 2020 Shelterness. We hope you guys enjoyed this project and you can check out all the outdoor furniture series here! It’ll be awesome. We are going to cut roughly what we need for just the legs and stretchers now, and we will get to the 1x4 slats for the bottom shelf when we know the exact measurement we need after assembly. To attach the angle irons to the wood, I used 2-1/2″ deck screws. I wrote it up correctly in the plans, so when all else fails, follow the plan.

Thanks so much for answering my questions! We need (4) 4x4s for the legs, (8) 2x4s for the top and bottom stretchers, and then we will be using some left over 1x4s from our last project of the planter. I had a couple of bar clamps already, but for this project, I bought two of these heavy duty parallel clamps. After all the holes were drilled, I sanded the rust and blemishes off the angle irons with a 150-grit sanding block. Finally, attach the butcher block top with 2-1/2″ pocket hole screws. But wait… there’s more! If you’d like to build my customized version, I’ve drawn up the plans for you. How are you suspending the kettle to the table? 2 things that might be helpful to your readers… I just saw a bunch of metal like what you used at Lowes but it already had the holes drilled in it.

Whatevs. We all love barbeques, and as the barbeque season is opened, it’s high time that you invited your relatives and friends to enjoy a meal together! Ugh, so beautiful, I can’t even deal. I want to butcher block ALL THE THINGS! Boom, boom, boom, three frames done. The butcher block was so thick and massive, that I cut out the piece I needed, then had to cut that piece in half to fit it into the planer.

Basically, you hold the tool like so and push it into the edge of the wood. As always, first thing to do is cut down our materials. Now just to repeat that process for the longer stretchers to tie the 2 sides together. The blade cuts little slots into the wood and you use wood biscuits to hold the joints together, along with a healthy dose of wood glue. I am a self-taught carpenter with a fearless DIY spirit and a penchant for problem-solving. Father’s Day is quickly approaching. The gauntlet has been thrown down. on Introduction. My friend Brad from Fix This Build That makes and sells these gorgeous cutting boards, so I hit him up with a bunch of questions on how to properly join butcher block. Then I attached the casters to the caster support boards with lag screws. Do you like DIY projects? Next, attach the handle supports to the cart with 1-1/4″ pocket holes and slide the dowel through. But I totally lucked out on this one – I snagged this butcher block from my neighbor’s garage (he gave me permission – relax), who rescued it from a local bakery that was shutting down. We also really like the idea of having more of a rectangular leg than a square out of the 4x4s. Totally fine. DIY Projects To Help Your Outdoor Cooking, How To Build An Outdoor Kitchen: 4 Tutorials, The Best DIY and How-To Tutorials To Improve Your…, 61 The Coolest DIY Home Improvement Projects of 2017, 63 The Coolest DIY Home Improvement Projects of 2018, DIY Paper Olaf And Elsa From Frozen For Kids, Ocean-Inspired Origami Interactive Paper Crafts, 35 Cool And Easy DIY Busy Boards For Toddlers, 15 Christmas Tree Collars You Need Right Now, 45 Wonderful Paper And Cardboard DIY Christmas Decorations. I used Rustoleum spray paint to spray the galvanized pipe. Hi friends!

It says on the label that it “stops rust” so I’m taking their word for it. My husband uses this stuff to clean his firearms, so we had some on-hand. We’ve already told you how to make a smoker of various materials and today we’ll talk about projects connected with Weber grills as many of us have them at home and they are popular. mini smoker of a Weber grill (via grillingcompanion), BEGIN TYPING YOUR SEARCH ABOVE AND PRESS RETURN TO SEARCH.

When we rip down the 4x4s we had to rip half, flip it over, and then do the other half. If you’d like to build my customized version, I’ve drawn up the plans for you. After the primer was dry, I sanded the angle irons to smooth out the surface, then sprayed it with 2-3 coats of red spray paint. Wait about 30 minutes for the glue to set a little, then scrape it off with a putty knife. This is not rocket surgery. AND Ikea sells butcher block countertops pretty darn cheap. He even put together a super helpful how-to video!

Seriously. Some glue will squeeze out when you insert the biscuits. Ah, foresight, you elusive creature you. I use this Kreg Jig model to drill the pocket holes. I added a few hooks for grilling utensils, as well as a bottle opener. Anyways, don't forget you can use the code “woodbrew15” to get 15% off any Total Boat purchase. Or how are you making sure the wood doesn't get to hot? Wait. This table would be extremely heavy if we didn’t and we want to be able to move it around easily if we needed to. I just love the variations of color and tone in cedar, don’t you?

To read my full disclosure policy, click here. In the plans, you’ll first build the frame, then attach the slats, and then attach the boards where the casters will be attached (see figure below). I’d love to see your customized version, so if you build it, be sure to share it on Instagram, Twitter, or Facebook and tag me with #jenwoodhouse and #DIYWorkshop so I can see it! Also inspire your family members to participate in this wonderful DIY grill table.You can get help by searching for wonderful homemade grill table designs.. Look at this thing. After the angle irons are cleaned and prepped, they’ll need to be painted or sealed to prevent rust and rot from moving in.

Boom.). The top small stretcher is flush with the ends of the legs because we have to screw the table top down to these.

Love this project? Although I used weather-resistant cedar lumber, I wanted to make sure the cart was protected by some kind of finish. As a part of the Program, I am receiving compensation in the form of products and services, for the purpose of promoting The Home Depot. I did. So, if you going to buy a Weber grill or already have one – enjoy! Cost: Free!

Remember those 1x4s, now we can cut those to length and get them stapled down making sure they are all even and square. I periodically sprayed the drill bit and angle irons with WD-40 as I was drilling to cool off the drill bit.

Click here:, -Total Boat Amber Varnish: All expressed opinions and experiences are my own words. Woodworking project plans available for immediate PDF download. I cut these pieces with a jigsaw, then used a 1-1/4″ spade bit to drill the hole for the dowel.

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